Continuous Press Production Line for Ultra Thin MDF/HDF

• Customization: Available
• After-sales Service: Lifetime After-Sales Service
• Warranty: 12 Months
• Automatic: Automatic
• Certification: ISO
• Capacity: 300~1500 M3/D
• Width of Production Line: 4,6,7,8,9 Feet
• Final Board Thickness: 0.8~20 mm
• Final Board Width: 915~2800 mm
• Final Board Length: 1830~5490 mm
• Press Speed: Max. 2500 mm/S
• Transport Package: Wooden Package
• Origin: China
• HS Code: 8479300000
• Production Capacity: 300~1500 M3/D

Product Description

Main characteristics

 

1. The ability of system design and project organization. We can provide the solution of production line and all the equipment;
2. The equipment of production line is easy to use. We also provide service of operation and management to our customers;
3. Our equipment also owns stable quality, reliable operation and low-frequency maintenance because of the ability of manufacture and quality guarantee;
4. Saving of raw material and energy consumption based on reasonable hydraulic press and heat distribution;
5. The advanced control system with intelligent method and remote monitor.

 

Summary of process flow

 

 

Economic and technical data

Item	Unit	Specification
Capacity	m³/d	300~1500
Width of production line	feet	4,6,7,8,9
Final board thickness	mm	0.8~20
Final board width	mm	915~2800
Final board length	mm	1830~5490
Press speed	mm/s	Max. 2500

 

Key equipment

Drum Chipper

The drum chipper is the special equipment for producing perfect chips. It is used in paper plant, particle board plant, fiber-board plant and chips bases. By which, logs and small wood are cut into high quality chips with even length and uniform chip thickness, it is also suitable for the chipping of branches and twigs, planks and etc. The chip length is different in accordance with the requirement of paper plant, particle board and fiber-board industries, so in order to meet this need, our company improve different kind of drum chippers recently, and the new type machine has more advantages. All the features show that it is an ideal equipment for chip production which can be uses all over the world.

Speciifcations/Model	BX2113/13	BX2116	BX2120
Rotor diameter (mm)	1300	1600	2000
Number of rotor knives (pieces)	4x2	4x2	3x2
Feed opening (mm)	400x1250	600x1250	850x1250
Max diameter of raw material (mm)	250	310	370
Chip length (mm)	30	30	35
Capacity (m^3/h)	132	185	190
Main drive motor power (kW)	450	710	1000
Feed roller motor power (kW)	11x2	18.5x2	22x2
Pump motor power (kW)	2.2	4	3
Machine net weight (kg)	20540	32000	55000
Overall dimension/LxWxH (mm)	5484x5400x1860	4360x3150x2200	7970x7150x2750

 

Refiner

Pressurized refiner adopts the patents and combined international advanced technology. The technical data and performance are close to the advanced level of world-famous similar products. The refiner has advanced structure, high automatic and easy operation, reliable and precision running, which can produce high quality fiber with lower moisture.
Pressurized refiner can be used for MDF/HDF production line with capacity range from 30,000 to 300,000cbm per year.

SN	Item	Model	45/48	50/54	54/58
		Cacacity(ton/h)	13-18	20-26	26-30
1	Feeding screw	Diameter(mm/inch)	Φ406/16	Φ475/18	Φ500/20
2		Motor power(kW)	406(DC)	450(DC)	550(DC)
3	Size	Output diameter(mm)	Φ1175	Φ1370	Φ1600
4		Height(mm)	9000	9000	9000
6	Motor power of conveying screw(kW)		45(DC)	75(DC)	75(DC)
7	Size of conveying screw(inch)		16	18	20
8	Main motor power(kW)		3000-3550	4000-4500	4500-5600
9	Diamteter of refiner segment(inch)		45,48	50,52,54	54,58
10	Seal of main shaft		Mechnical seal	Mechnical seal	Mechnical seal

Dryer and Energy Plant

Forming Station

 

The forming head consists of 42 needle rollers and blade rollers. The rotation speed and direction of the forming head rollers are adjustable. They convey and distribute the fibre homogeneously on the forming belt.
 

Forming width:	2,700 mm
Min. Forming density:	25 kg/m³
Volume of the fiber bin:	100 m^3
Forming capacity:	1,700m^3/h

Continuous Press
 

Convert the mat into master board under the heat and pressure.

Heating plate length:	20,000 mm
Heating plate width:	2,650 mm
QTY of press frames:	24 pcs
Steel belt width:	2,670 mm
Steel belt thickness:	2.8 mm
Roller rod length:	2,700 mm
Roller rod diameter:	20 mm
Steel belt driving drum diameter:	2,040 mm
Feeding belt nose roller diameter:	12 mm

Sanding and CTS Line

This production line consists of two parts: sanding and cut-to-size line, used for sanding and cutting of board with a size of 8 feet by 20 feet.
In this production line, the sanding line and the CTS line can be connected for continuous operation, and the sanding line can also work independently. Under normal circumstances, the sanded board is stacked into a maximum stack of 210mm by a pre stacker and fed into a longitudinal feeder for longitudinal and cross cutting saw.

Panel Type	MDF/HDF
Product thickness range (master board):	0.8~40	mm
Length and width range (master board):	(2480~2550) x (3700~6200)	mm
Size of panel after cutting:	(4/6/7/8) x (6~12)	feet
Working height of sanding line:	2600	mm
Stacking height of master board:	3500	mm
Stacking height of final board:	1250	mm
Feeding method:	Satellite trolley
Discharge method:	Forklift
Configuration for sanding machine:	4+4+P with 8 feet
Max. working speed:	120	m/min
Diameter of saw blade:	730	mm
Cutting height:	Max. 210	mm