Product Description
We could provide customized project construction for wood-based panels, from raw wood to chips preparation, from fiber and flakes making to finished raw board, from sanding and cut-to-size to inspection & packing, which is one-stop whole process factory solutions.
At the same time, we provides full-cycle product service support from factory setup and installation, commissioning and test running, process optimization, remote maintenance to spare parts support.
Summary of process flow
Chips and Flakers Preparation Section
Drying and Sifting Section
Glue Dosing System
Forming and Continuous Press Section
Master Board Handling Section
Automatic Storage System
Sanding and CTS Line
Main characteristics
- Good adaptation of raw material: Small wood-log, branches, residue of the wood processing, can be used as raw material for particle board.
- Lower glue consumption: The electrical measuring and adjusting of the ratio between various materials and glue, the proportion between the flakes and the glue can be controlled by computer system on line. High pressure glue injection, can ensure the glue mist very well, which is good for glue blending and lower the glue applying consumption.
- Homogeneous structure of mat: The forming machine adopts the advanced mechanical classic-forming, with special diamond roller, to ensure ideal spreading, improve the board quality in the end.
- Hot-pressing system: Adopting multi-opening press, ensure the press closing synchronal by both mechanical and hydraulic methods. The board thickness tolerance is less, in order to reduce sanding amount.
- High efficiency automatic control: The whole electrical control system of the production line adopts world advanced electrical elements, the control system work reliably and stably.
Economic and technical data
Item |
Unit |
PB/SSB |
OSB/LSB |
Designed capacity |
m3/d |
400-1500 |
300-1500 |
press size |
ft |
4-8 |
4-8 |
Press speed |
mm/s |
Max.1000 |
Max.1000 |
Thickness range |
mm |
6-40 |
6-40 |
Key equipment
Drum chipper
Knife-ring flaker
Dryer
1 High energy efficiency and waste energy can be recycled to save energy
2 More safe due to low oxygen drying to prevent fire
3 Flaker shape will be well maintained
4 Stable flaker moisture
5 Large unit capacity
Screen and Sifter
1 Large capacity and good performance
2 Frame screen box makes strong and durable
3 Brilliant elastic vibration support
4 Perfect rotary balance technology
5 Self-clean system with jumping balls
6 Stable running and long lifetime
7 Compact structure and less space required
Forming station
1 Feeding crosswise- real-time regional control technology
2 Volume equal silo- ensure consistent bulk density
3 Aerodynamics- perfect balance of positive/negative pressure airflow
4 Airflow regulation system- artful combination of vertical& horizontal adjustment
5 Airflow surface forming- fine and smooth surface
6 Advanced control technology- high precision lengthwise and crosswise density
1 Crosswise feeding- real-time regional control technology
2 More delicate diamond rollers- ensure forming precision
3 Positive/negative pressure assistant airflow- ensure better fine surface
4 Core cage roller forming- uniform core mat structure
5 Advanced control technology- high precision lengthwise and crosswise density
Hot press
Master board handling system
Automatic storage system
Sanding and CTS line